Product Portfolio

KBS 750 DG NA

Band Saw with Mitre Unit for light to medium Steel Construction and Trading with an attached Automatic Feed
Capacity Range 90° [mm]: 750 x 500

Benefits at a glance

Robust construction for perfect cutting results
Precise setting of cutting angle
Long blade life and the best cutting quality
High cutting performance
Powerful clamping system for low vibrations
Rapid/working feed concept for shorter idle times
Swarf brush to improve cutting performance
Cutting pressure and slippage control for perfect quality
Laser-assisted cutting edge visualisation for manual cuts

KBS 400 DG NA_Rendering

Fast and precise mitre adjustment
- Manual mitre cut adjustment
- Hydraulic clamping through push button on the saw
Self-adjusting profile clamping
- Hydraulic profile clamping within the automatic cycle control
- Clamping of the workpiece immediately adjacent to the saw band for precise cuts
- Clamping and sawing of layers and bundles possible
Saw band friendly operation
- Measurement in both saw band guides
- Cutting-pressure selection adjustable on the saw frame
- Self-regulating feed rate accross the range of saw band contact lengths
Saw band relief when idling
- Electronically monitored, with automatic tension reduction when saw band is idle
- Automatic shut-off of the saw drive in case of blade breakage
- Long saw band life
Saw band protected from wear
- Brush separately driven by three-phase motor
- Long saw band life and excellent cut quality
Visual display of the cutting edge
- Processing of material via feed creep rate through control keys on the saw frame
- Sawing on tracings possible
Virtually dry workpiece
- Optimum tool lubrication when sawing profiles
- Can be installed in addition to flood coolant device
- Disposal of lubricant unnecessary
- Long saw band life
Fast and precise mitre adjustment
- Adjustment on free-standing control console
- Measurement via absolute rotary encoder and frequency controlled motor
- Automatic, hydraulic clamping of the machine after reaching the mitre setting
- Reduced non-productive times when changing mitres
Precise, infinitely-variable feed rates
- Strong drive power for increased cutting speed
- Infinitely-variable saw band feed can be adjusted directly on the saw frame
- Long saw band life even with the most varied material dimensions
Band deflection monitoring
- Control of cutting path through the material when saw band begins to wear
- Input of threshold values on the operating console and to cycle interruption if exceed
- High cut quality, no material waste
Automated Sawing Process
- Fully automatic positioning of the material by the feed carriage
- Sawing of bundles or layers of material to reduce production times
- Horizontal and vertical clamping system grips the material in an optimal way to reduce vibration and increase blade life
PROFICUT

Modern Software Package for KALTENBACH Sawing Machines
PROFICUT
Easy, user friendly machine operation

Programming of orders via color touchscreen with large keypads directly on the machine control console

Storage possibility for as many sawing orders as desired

Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)

Graphical representation of the material

Machine operation
PROFICUT
Profile database

Comprehensive profile database

Easily expandable

Graphic display of workpiece forms
PROFICUT
Production data report

Recording of production times of individual pieces or entire orders
PROFICUT
Data transfer and data response

Data input directly on the machine control console

Data import in DSTV or DSTV+ format

Data export of previously produced parts in DSTV feedback format to any directory
Downloads
Flussdiagramm_Proficut_en (PDF, 0.03 MB)
Connection to steel roller conveyor
- Cross transport by means of lift-and-carry system (as an alternative to drag chains)
Automated Sawing Process
Material Feed Gripper
Cross transport with lifting pins
- Cross transport with lifting pins
Fast material cross transport
- Material stock in heavy-duty steel construction
- Sliding rails of synthetic material (polyamide) for low-noise material cross transport
- Drag chains with transport claws
- Drive system with continuously-variable frequency-controlled gear motor
T 14 transport system for steel construction and steel service centers
- T 14 modular expandable conveyor roller system
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KBS 750 DG NA

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Advanced process monitoring systems
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